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The Nuclear Fuel Cycle

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Nuclear fuel cycle transports are commonly designated as either front end or back end.

 The front end covers all the operations from the mining of uranium to the manufacture of new fuel assemblies for loading into the reactors, i.e. the transport of uranium ore concentrates to uranium hexafluoride conversion facilities, from conversion facilities to enrichment plants, from enrichment plants to fuel fabricators and from fuel fabricators to the various nuclear power plants. The back end covers all the operations concerned with the spent fuel which leaves the reactors, i.e. the shipment of spent fuel elements from nuclear power plants to reprocessing facilities for recycling, and the subsequent transport of the products of reprocessing. Alternatively, if the once-through option is chosen, the spent fuel is transported to interim storage facilities pending its final disposal.

URANIUM MINING

Ore deposits containing economically feasible amounts of uranium are extracted using in-situ solution mining, underground mining, open pit mining, or heap leaching.

REFINING

Uranium ore is crushed, pulverised, and ground into a fine powder, then chemicals are added to separate the uranium from other materials and concentrate it in yellowcake (U3O8).

CONVERSION

Yellowcake is converted to uranium hexafluoride (UF6) gas at a conversion facility. This is called natural UF6 since the original concentrations of uranium isotopes are unchanged.

ENRICHMENT

Individual uranium isotopes are separated to produce enriched UF6, which typically has 3% to 5% concentration of U-235 to operate more efficiently in nuclear reactors.

URANIUM FUEL

Nuclear fuel fabrication facilities chemically convert the UF6 into solid uranium dioxide (UO2) pellets. Those pellets are stacked and sealed into long metal tubes (fuel rods) which are bundled together in fuel assemblies.

POWER GENERATION

Fuel assemblies are placed into nuclear reactors, where each assembly typically operates for three 12-24 month cycles, producing electricity by generating heat from the fission reaction.

REPROCESSING

Used fuel still contains about 96% of it’s original uranium, some plutonium produced in the reactor, and some waste, Reprocessing chemically separates the uranium and plutonium from the waste.

RECYCLING, TREATMENT STORAGE & DISPOSAL OF WASTE

The uranium and plutonium recovered from reprocessing are made into mixed oxide (MOX) fuel assemblies, which are sent to nuclear reactors that use MOX fuel.

The waste left over from reprocessing, or the used fuel of reprocessing is not used but stored until it has cooled enough to be placed into dry storage containers, and eventually disposed of in a geologic repository.

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